FASP® automation for a technologically advanced production
FASP® machines are designed and built aiming always at the highest quality by means of
- the oversizing of the electrical mechanical parts to guarantee reliability over time.
- the accurate surface treatments of all the mechanical parts, such as nickel-plating and powder coating at 200 degrees.
- the cutting-edge electrical technologies and the servo-controlled ones by the 24h/24h teleservice
- the basic automation usually installed in stand-alone machines and suitable for operating with the operator or the robotic system, by guaranteeing a production efficiency coefficient of approximately 65 - 75% (OEE).
The realization of products with a high technological content and a high degree of innovation is also achieved thanks to the international partners network, such as Siemens, Fanuc, ABB, Fronius, IPG, Festo, SMC, which best meet the criteria for the integration of the FASP high performance technology integration philosophy.
FASP® machines are always conceived to flexibly adapt to the interaction with operators and machines and to process a wide range of products.
CONFIGURATION AND TECHNOLOGIES OF SEMI-AUTOMATIC MACHINES
The FASP® machines can be supplied in semi-automatic version, that is equipped with technologies making them highly performing and giving them a high degree of efficiency and reliability, even in the face of an interaction with the operator.
CONFIGURATION AND TECHNOLOGIES OF INDUSTRY 4.0 READY MACHINES
FASP® machines can be Industry 4.0 ready, that is equipped with technologies making them suitable for being inserted set up to be integrated in production plants that can be inscribed as Industry 4.0.
Inserting tecnologies
- HPCIS HIGH PERFORMANCE COIL INSERTION SYSTEM
This technology allows the process of coil winding inserting in the stators slots with a high fill factor up to 80-85%. It uses a multi-axis CNC system, which is particularly required for the IE3 efficiency class stators process and for processing stators with particular winding schemes.
Inserting tecnologies
- HPCIS HIGH PERFORMANCE COIL INSERTION SYSTEM
As in the semi-automatic machines, the innovative FASP® technology HPCIS: HIGH PERFORMANCE COIL INSERTION SYSTEM allows the process of coil winding inserting in the stators slots with a high fill factor up to 80-85%.
Winding technologies
- FTW Flyer Winding Technology
- RFWT Rotating Forms Winding Technology
These technologies are applied by FASP time by time according to the needs of electric motor manufacturers: the aim is to prepare the machines to the specific process phases and on the basis of the stator sizes.
Winding technologies
- ALCT Automatic Core Length Change Technologies
It is the excellence among the winding technologies applied by FASP to increase the flexibility in the production programs and to make the machines Industry 4.0 ready.
Technologies for wires management
- ARWL Automatic Rolling-up Winding Leads
- WLTT Winding Leads Taping Technology
These technologies FASP applies perfectly increase significantly the accuracy in the winding processes.
Technologies for wires management
- PWD Automatic Parallel Wires Distributor
This technology allows the processing of stators with infinite configurations and with numerous wires in parallel, ensuring a perfect process.
Technologies for tool managing and for product traceability
- STMS Smart Tool Managing System
- ITSS Intelligent Tool Storing System
- IPMS Intelligent Product Managing System
- TCS Tool Codification System
In particular, the FASP® TCS Tool Codification System technology for the tool coding on the machine allows rapid tooling changes while ensuring the maximum precision and thus avoiding errors in the equipment loading.
Tooling change technologies
- QCT Quick Change Technology
- QFCT Quick Format Change Technologies
These technologies FASP conceived allow to speed up the working process by at least 30% compared to the competitors.